Benefits of Ready Mix concrete

Benefits of Ready Mix Concrete

Concrete is the backbone of modern infrastructure. From residential homes and commercial buildings to bridges, roads, and mega infrastructure projects, every construction depends on the strength, consistency, and durability of the concrete used. Traditionally, builders relied on site-mixed concrete, which was often labor-intensive, time-consuming, and prone to errors.

The introduction of ready mix concrete (RMC) has revolutionized the construction industry in Bangladesh and worldwide. Produced in advanced batching plants, RMC ensures precise mixing ratios, consistent quality, and timely delivery. At Bashundhara Ready Mix & Construction Industries Ltd. (BRMCIL), every batch is manufactured under strict supervision, tested in advanced labs, and certified by BUET to guarantee strength and reliability.

This article explores the key benefits of ready mix concrete, its advantages over traditional methods, and why it has become the preferred choice of contractors, developers, and engineers in Bangladesh. Now we know about benefits of ready mix concrete.

1. Economical & Cost-Effective

One of the biggest advantages of ready mix concrete is its cost efficiency. With site-mixed concrete, contractors face additional expenses due to:

Hiring more labor.
On-site equipment maintenance.
Higher material wastage.
Time delays that increase project budgets.

In contrast, ready mix concrete is reasonably priced, delivering high quality at competitive rates. The cost of ready mix concrete in Bangladesh becomes even more attractive when you factor in the savings on manpower, reduced construction time, and minimized wastage.

2. Superior Strength and Consistency

RMC is produced using automated batching plants that maintain uniform mix proportions. At BRMCIL, a 4D mixer system ensures that cement, sand, aggregates, and water are combined with precision.

Concrete grades are available from C15 (1,450 PSI) to C45 (6,525 PSI).
Each batch is designed according to project specifications.
Consistency is guaranteed across large volumes, reducing the risk of weak spots in structures.

This makes ready mix concrete a durable concrete solution for both small residential works and mega construction projects.

3. Time and Energy Efficiency

Manual mixing requires setting up equipment, measuring materials, and continuous supervision. This slows down progress and consumes significant energy.

Ready mix concrete suppliers in Bangladesh, like BRMCIL, address this by delivering concrete directly to the site:

Concrete arrives ready-to-use, cutting down preparation time.
Projects are completed faster, reducing overhead costs.
Labor requirements are minimized, improving construction efficiency.

For fast-track projects where deadlines are critical, RMC is the ideal solution.

4. Reduced Dust and Air Pollution

The best benefits of ready mix concrete are reduced air pollution. Site-mixed concrete creates large dust clouds, releasing fine cement particles into the air. This:

Reduces air quality at construction sites.
Causes health risks like respiratory problems.
Harms the surrounding environment.

By contrast, ready mix concrete production is centralized in batching plants, where dust is controlled and emissions minimized. This supports eco-friendly construction practices and ensures safer conditions for workers and nearby communities.

5. Safer Work Practices

Construction sites can be hazardous, especially when raw materials are handled manually. With ready mix concrete:

Automated plants reduce human handling.
Transit mixers deliver fresh concrete, minimizing on-site risks.
Workers operate in safer, more organized conditions.

At BRMCIL, strict health and safety policies are followed, ensuring safe working environments for employees, partners, and clients.

6. Reduction in Material Wastage

Traditional concrete mixing often results in leftover cement, aggregates, or sand. Managing and disposing of this waste increases costs and harms the environment. Another benefits of ready mix concrete is a reduction in material wastage.

Ready mix concrete reduces wastage by:

Producing only the required quantity for each project.
Using raw materials efficiently through computerized batching.
Allowing leftover concrete to be recycled into aggregates.

This makes RMC both an economical and sustainable construction material.

7. Wide Range of Applications

The benefits of ready mix concrete extend across diverse sectors. It can be tailored for use in:

Residential projects: Foundations, walls, floors, driveways, and footpaths.
Commercial developments: Office complexes, malls, and hotels.
Industrial structures: Warehouses, factories, and production units.
Civil engineering projects: Bridges, highways, tunnels, ports, and dams.
Urban infrastructure: Metro rails, flyovers, and airports.

This versatility makes RMC the go-to choice for engineers and contractors in Bangladesh.

8. Quality Assurance and BUET Certification

One of the most critical factors in construction is quality control. With manual mixing, achieving uniform quality is challenging. Benefits of ready mix concrete are quality assurance.

BRMCIL ensures reliability by:

Using computerized batching plants.
Testing samples in its quality control laboratory.
Maintaining certification from BUET for strength and durability.

This process guarantees that the concrete delivered to your site is consistent, reliable, and compliant with industry standards.

9. Eco-Friendly and Sustainable Construction

Sustainability is at the heart of modern construction. The ready mix concrete industry in Bangladesh contributes to this goal by:

Reducing dust and air pollution.
Conserving natural resources through optimized material usage.
Recycling leftover concrete into smaller aggregates.
Supporting green building initiatives for long-term environmental health.

Builders aiming for eco-friendly construction in Bangladesh can rely on ready mix concrete as a sustainable choice. Eco-friendly construction is benefits of ready mix concrete.

10. Long-Term Durability and Reliability

Most benefits of ready mix concrete are long-term durability. Ultimately, every builder wants a structure that lasts. Ready mix concrete provides:

High compressive strength, ensuring structural safety.
Greater resistance to weather, water seepage, and heavy loads.
Lower long-term maintenance costs.

This makes it a future-proof investment for developers, contractors, and homeowners alike.

Comparison: Ready Mix Concrete vs Site-Mixed Concrete

Aspect	Ready Mix Concrete (RMC)	Site-Mixed Concrete
Quality	Consistent, BUET-certified	Varies by labor & conditions
Cost	Economical in bulk projects	Higher due to waste & labor
Time	Delivered ready-to-use	Time-consuming setup & mixing
Safety	Automated, safer processes	Manual, risk of accidents
Environment	Low dust & waste	High dust, more pollution

This comparison clearly shows why ready mix concrete suppliers in Bangladesh like BRMCIL are rapidly replacing traditional mixing methods.

Bashundhara Ready Mix: benefits of ready mix concrete

The benefits of ready mix concrete are extensive — from cost-effectiveness, superior strength, and faster project completion to eco-friendliness, safety, and multiple applications. For Bangladesh’s growing construction industry, RMC is more than just a modern alternative — it is a necessity for building durable, sustainable, and reliable structures.

At Bashundhara Ready Mix & Construction Industries Ltd. (BRMCIL), every batch of RMC is manufactured with precision, tested for quality, and delivered with efficiency. Whether for residential housing, commercial complexes, or mega infrastructure projects, BRMCIL continues to be a trusted leader among ready mix concrete suppliers in Bangladesh.

For more about our specialized products, explore Green & Durable Concrete and Fast Track Concrete.

September 30, 2025

Manufacturing Process of Ready Mix Concrete

Concrete is the backbone of modern infrastructure. From residential buildings and commercial complexes to mega projects like bridges, highways, and airports, every structure depends on the strength, durability, and consistency of the concrete used. Over the past decade, ready mix concrete in Bangladesh has become increasingly popular due to its precision, cost-effectiveness, and time-saving benefits.

Unlike traditional on-site mixing, which often results in inconsistencies and delays, ready mix concrete (RMC) is produced in a controlled environment within a batching plant. Here, raw materials such as cement, aggregates, sand, and water are measured precisely, combined in specific proportions, and delivered to construction sites in transit mixers.

Manufacturing Process of Ready Mix Concrete at BRMCIL

At Bashundhara ReadyMix & Construction Industries Ltd. (BRMCIL), the manufacturing process of ready mix concrete follows a strict sequence of steps to guarantee BUET-certified quality, strength, and sustainability. This article explains the step-by-step production process and highlights why BRMCIL is one of the most trusted providers of ready mix concrete in Bangladesh.

Step 1: Sourcing of Raw Materials

Manufacturing Process of Ready Mix Concrete The process begins with the careful selection and sourcing of raw materials, which form the foundation of high-quality concrete. BRMCIL sources:

Bashundhara Cement (OPC/PCC): One of the strongest cement brands in Bangladesh, ensuring compressive strength and durability.
Sylhet Sand: Known for its purity and consistency.
Crushed Stone Chips: Sized and graded for stability and structural integrity.
Additives and Admixtures: Premium brands like Sika AG are used to enhance workability, water resistance, and long-term durability.

By sourcing only the best materials, BRMCIL ensures that every batch of concrete begins with a solid foundation of quality.

Step 2: Quality Inspection of Materials

Once raw materials arrive at the batching plant, they undergo stringent quality checks. Engineers test for:

Grain size distribution of aggregates
Moisture content of sand
Cement fineness and consistency
Chemical composition of admixtures

This ensures that only approved materials are used in the production of ready mix concrete.

Step 3: Receiving and Storage

Step three in the Manufacturing Process of Ready Mix Concrete. After inspection, materials are carefully stored to prevent contamination:

Cement is kept in silos to protect it from moisture.
Sand and aggregates are stored separately in designated stockpiles.
Admixtures are stored in sealed containers to preserve their chemical integrity.

Proper storage safeguards material quality before production begins.

Step 4: Treatment of Materials

Step Four in the Manufacturing Process of Ready Mix Concrete. Raw materials like sand and aggregates are treated through washing and watering to remove dust, impurities, or unwanted particles. This step ensures that the mix remains clean and consistent, which is critical for achieving the desired PSI strength.

Step 5: Preparing for Production

Before concrete mixing starts, technicians conduct pre-production checks:

Verifying the Programmable Logic Controller (PLC) system in the batching plant.
Checking the calibration of scales and measuring equipment.
Inspecting pumps, conveyors, and silos to ensure proper functioning.

This preparation ensures that the production environment is fully optimized.

Step 6: Automated Mixing in the Batching Plant

The heart of the manufacturing process of ready mix concrete is automated batching. Using advanced systems, precise proportions of cement, sand, water, and aggregates are measured and fed into the mixer.

The mixing process involves:

Dry Mixing: Initial blending of cement, sand, and aggregates.
Wet Mixing: Addition of water and admixtures for consistency.

This ensures a uniform, high-quality concrete mix tailored to customer specifications.

Step 7: Loading into Transit Mixer

Manufacturing Process of Ready Mix Concrete. Once mixed, the fresh concrete is transferred into a ready mix truck (transit mixer). The drum keeps rotating continuously to prevent the concrete from hardening during transport. This guarantees that the RMC remains workable upon arrival at the construction site.

Step 8: Transportation of Ready Mix Concrete

Manufacturing Process of Ready Mix Concrete BRMCIL operates a dedicated fleet of transit mixers, concrete pumps, and boom pumps to deliver concrete across project sites in Dhaka and other regions. Transportation is planned to minimize delays, ensuring concrete reaches sites in its fresh, mixed state.

For example, BRMCIL’s plants at Kanchan and Baridhara allow for efficient supply to Bashundhara Residential Area, Purbachal, Gulshan, Uttara, Tongi, and Mirpur.

Step 9: Pumping of Ready Mix Concrete

At the project site, concrete is pumped directly to the required location using concrete pumps or boom pumps. This technology ensures that concrete can be placed quickly, even at elevated heights in high-rise towers or across large-scale industrial foundations.

Step 10: Sampling and Testing

Step ten in the manufacturing Process of Ready Mix Concrete. To maintain transparency and compliance, BRMCIL conducts real-time testing of every batch of RMC. Tests include:

Slump Test: To measure workability.
Cylinder or Cube Tests: To verify compressive strength.
Moisture and Temperature Checks: To ensure consistency.

These samples are tested in BRMCIL’s quality control laboratory, and results are verified by independent certification from BUET.

Step 11: Curing and Strength Development Monitoring

An often-overlooked part of the ready mix concrete manufacturing process is monitoring how the concrete develops strength after placement. While BRMCIL delivers RMC in fresh condition, its team also provides guidance on curing practices to ensure long-term performance.

Curing Methods: Water curing, membrane curing, or chemical curing are recommended based on project requirements.
Strength Development: Continuous testing ensures concrete achieves its designed compressive strength (e.g., 28-day PSI values).
Durability Monitoring: Ensuring reduced cracks, shrinkage, and enhanced lifespan for critical infrastructure projects.

This added focus on post-production performance makes BRMCIL’s ready mix concrete reliable for mega projects as well as residential applications.

Why BRMCIL’s Manufacturing Process Stands Out
Manufacturing Process of Ready Mix Concrete at BRMCIL:

Precision Technology – Automated batching plants ensure exact mix proportions.
BUET Certification – Concrete is independently tested for compliance and strength.
End-to-End Control – From raw material sourcing to delivery, all processes are managed in-house.
Wide Strength Range – Customized grades from C15 (1,450 PSI) to C45 (6,525 PSI).
Eco-Friendly Practices – Optimized water usage, reduced wastage, and sustainable sourcing.
Curing Support – BRMCIL goes beyond production to ensure long-term concrete durability.

Applications of BRMCIL Ready Mix Concrete

BRMCIL’s ready mix concrete is used across multiple sectors:

Residential Construction: Homes, apartments, and housing complexes.
Commercial Projects: Shopping malls, offices, and hotels.
Industrial Facilities: Warehouses, factories, and power plants.
Infrastructure Projects: Roads, bridges, ports, and metro rail projects.

Each application benefits from high strength, consistency, and timely delivery.

Conclusion

The manufacturing process of ready mix concrete at BRMCIL is built on technology, quality, and sustainability. By carefully sourcing raw materials, using advanced batching plants, ensuring precise mixing, conducting BUET-certified testing, and guiding clients on proper curing, BRMCIL guarantees reliable concrete solutions.

With strategically located plants in Hasnabad, Kanchan, and Baridhara, BRMCIL continues to lead the ready mix concrete industry in Bangladesh, supporting the nation’s growth with durable, eco-friendly, and high-performance concrete.

For more about our specialized products, explore Green & Durable Concrete and Special Performance Concrete.

September 9, 2025

Ready Mix Concrete